Surface Safety Valve operation manual point

Surface Safety Valve (SSV) is one kind of emergency shut down valve which is popular adopted in high pressure pipeline. Normally, its working pressure is from 5,000psi to 20,000psi. SSV is normally working cooperated with ESD control panel which will control SSV actuator. Below is some important point for manual and maintenance.

 

  1. Technical Specification

Nominal diameter: 3-1/16”

Working pressure: 10,000 psi

End Connection: 3-1/16” x 10,000 psi

Overall size: 1360 x 619 x 270mm

Actuator type: hydraulic

 

  1. Installation key point
    • SSV must be installed according to assembly diagram.
    • Parts should be cleaned before installation.

 

  1. Pressure Test key point
    • Body test

Valve should be half open. Test pressure should be 1.5 times of working pressure. There should be no leakage or sweating.

  • Hydrostatic seal test

Valve should be fully open. And charge pressure from both sides in turn. There should be no leakage or sweating.

  • According to product specification level, test request is different as below form.

 

Test method PSL Holding Time
First Second Third
Body test PSL1 3 mins 3 mins
PSL2 3 mins 3 mins
PSL3 3 mins 15mins
Hydrostatic seal test PSL1 3 mins 3 mins
PSL2 3 mins 3 mins 3 mins
PSL3 3 mins 15mins 15mins
  • Drift test

For API 6A valve, it should pass drift test.

 

  1. Operation point
    • Only products which pass pressure test can be adopted online.
    • Relief valve should only be used for emergency shutdown on the ground, in a fully open position during normal
    • During the normal work, protective cap should be locked.

 

  1. Maintenance Point
    • Regular maintenance can prolong service life of SSV.
    • Check the tightness of fasteners and in good condition, if any, should be replaced in a timely manner.
    • Check bonnet bolts in every 3-4 months.
    • If stand by, SSV should be stored in dry and ventilated place to avoid rust.

 

  1. G. A drawing.

 

SSV

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